How The 737 MAX Went Down

Boeing’s cost-cutting finally led to disaster

indi.ca
8 min readJan 4, 2020
The evolution of the 737, sourced from Boeing airport drawings

This is the final part of a series on Boeing’s culture crash. Part two was the nightmare of the 787 Dreamliner.

The 737 was an airframe designed in 1967 for 50 people. Over time it stretched to seat over 200, but it had one Achilles heel. In 1967, the ground staff just flung baggage into the plane, so it was built low to the ground. Modern engines, however, were more fuel-efficient, and thus bigger. Much bigger. This was the simple, physical problem with re-engining the 737. You couldn’t fit a 2010 engine under a 1967 wing.

Mike Bair and the President of Commercial Airplanes Jim Albaugh were aware of this and were in favour of an entirely new design. The Board, however, had learned the wrong lessons from the 787 debacles and was worried about a completely new design. Then Boeing’s only competitor, Airbus, forced their hand.

When Airbus was about to land American Airlines with a huge order for the A320 family, both the A320ceo and A320neo, Boeing’s hand was forced. Within 48 hours, Jim McNerney, Albaugh’s boss, made the decision to go forward with what would become the MAX. (Leeham News)

Again, this was a management decision which engineering just had to deal with. Airbus had re-engined their 1987 airframe so Boeing would…

--

--

indi.ca

Indrajit (Indi) Samarajiva is a Sri Lankan writer. Follow me at www.indi.ca, or just email me at indi@indi.ca.